Precision Shearing Product List and Ranking from 4 Manufacturers, Suppliers and Companies

[Technical Document] Proposal for Transitioning to Press Processing Methods

35% cost reduction, 22% weight reduction, and achieved a shear area ratio of 90%! Numerous achievements in method conversion published!

Kiya Manufacturing Co., Ltd. proposes a method transition to press processing for cutting, forging, sintering, and FB components. By shaping forms that could not be formed with conventional press processing through press processing, it is possible to improve productivity and reduce costs. This document introduces numerous achievements in method transition, including high-precision shearing, thickening and thinning processing, and three-dimensional shaping processing. [Contents] ■ Method transition proposed by KIYA ■ List of major production equipment ■ Method transition technologies 1 to 13 *For more details, please refer to the PDF document or feel free to contact us.

Company：木屋製作所埼玉工場
Price：Other

Processing Contract
Press Dies

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

"Fine Blanking (FB) Processing" *Presentation of adoption results collection and technical documents.

Achieve smooth and high-precision shear surfaces! Improve production efficiency and reduce costs by shortening the finishing process. Numerous achievements in the automotive sector and more.

Our company specializes in "fine blanking processing," characterized by excellent smoothness of the sheared surface. In addition to shortening the finishing process, we achieve high precision in dimensional and positional tolerances even in mass production. We can also handle three-dimensional and complex shapes, as well as the processing of high-tensile steel plates, contributing to improved production efficiency and cost reduction for automotive parts, industrial machinery, medical devices, tools, and more. We have production bases both domestically and internationally, allowing us to meet local procurement needs. Furthermore, we are capable of producing laminated motor cores, accepting orders from small to large quantities. ★ You can view our "Case Study Collection" with technical explanations and a digest version of the "Technical Handbook" available for PDF download. 【Features】 ■ Smooth, fracture-free cutting surface ■ Forming possible within the same mold ■ Reduction of subsequent processes such as finishing ■ High assembly accuracy achieved *We are currently offering a complete version (in English) of the technical handbook to 20 companies selected by lottery from those who inquire by June 15, 2019 (Saturday). If you are interested, please apply through the [Contact Us] section.

Company：ファインツール･ジャパン
Price：Other

Contract manufacturing
Processing Contract
Other machine elements

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

What is the difference between precision shearing processing and fine blanking (FB processing)?

A clear explanation of the differences in precision and finish based on processing methods!

Fine blanking (FB processing) is a press processing technology that performs blanking (punching) with precision. This principle is based on the "hydrostatic effect," which states that applying pressure to metal increases the force of plastic deformation. In general press processing, the workpiece is placed on the die, and pressure is applied with a punch to perform the blanking; during this process, an appropriate gap (clearance) between the die and the punch is necessary. *For more detailed information, please refer to the related links. Feel free to contact us for further inquiries.

Company：熊谷精機
Price：Other

Processing Contract

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Precision cutting processing

We aim for 100% shear processing of gears, cam grooves, inner and outer peripheries, etc.

Precision shearing processing is a product aimed at achieving 100% shearing of gears, cam grooves, inner and outer peripheries, etc. Shearing refers to cutting by using tools like scissors. In engineering, it refers to the application of force in a direction parallel to a surface on any plane within an object. When cutting an object with scissors, the two blades slide past each other, and the object being cut is destroyed by the shear force. In sheet metal processing, the punching of sheets is referred to as shearing processing. For more details, please contact us or download the catalog.

Company：オオタ
Price：Other

Other machine elements

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

What is precision shearing processing? Introducing processing methods to achieve precision shearing processing.

I will explain the differences between "shearing processing" and "precision shearing processing" in an easy-to-understand manner.

In press processing, shearing is a method used for cutting metal sheets. There are various types of shearing processes, such as drilling, punching, and notching, but it can be said that press processing is composed of combinations of "shearing processes." Shearing is a method of cutting by applying pressure to a metal sheet using a pair of upper and lower molds. It may be easier to understand if you imagine replacing the principle of "cutting paper with scissors" or "making holes with a punch" with a metal sheet. *For more detailed information, you can view the related links. Please feel free to contact us for more details.

Company：熊谷精機
Price：Other

Processing Contract

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Presentation of Case Studies: Introduction to Precision Shearing Press through Shaving Processing

It is possible to produce press parts that suppress deformation and secure a shear surface close to that of FB. We can also suggest shapes that are usually difficult to process but can be achieved with pressing!

Using the "precision shearing processing technology" that we have cultivated over many years, we can suppress "dulling" while ensuring a clean shear surface. This technology allows us to achieve shear surfaces comparable to fine blanking using general-purpose press machines. We can accommodate precision shearing processing with both progressive and single-stroke presses. We will propose a mold method tailored to your quantity lot. Precision shearing processing is a challenging technology to maintain in good production condition, but we are committed to thorough product checks during production and mold maintenance to ensure quality control. 【Features】 ■ Suppresses dulling while ensuring a clean shear surface. ■ We propose shapes that are usually difficult to process but can be achieved with pressing. ■ Trust us with precision shearing processing for material thicknesses up to 6mm. *For more details, please download our catalog or case studies, or feel free to contact us.